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07-25-2007, 10:08 AM #1
Cooling Electric Fan-Taruas Fan Install
I done this many times and posted this on a few different places depending on the install. the car, truck or buggy does not matter, but this was an instll on my new to me 1982 South Wind with a very stout big block.
1 Ford Taruas elec fan (from most 3.8 V6 motors. the Mark VII has the same fan and some Thunderbirds and newer Mustangs it is easy to find and most of the time $10-20 depending on the yard)
this is an example of one.
A fan controller (this allows the system to sensce the temp. I got this one from Car Quest for $19
some 12AWG wire (how long depends ons your instal and may vary. A constant power Relay (the fan likes todraw amps so a normal plastic relay has a tendency to melt after time). I like to have a central tap for power and hate running things to the battery and crazy wiring.( this was off a full size chevy truck or Surban $5 at the junk yard and located on the fireal under the plastic box). and some connectors to put it al together.
Last edited by collinsperformance; 07-25-2007 at 10:15 AM.Michael Collins
1993 4X4 Suburban
many other toys as well
07-25-2007, 10:19 AM #2
07-25-2007, 10:25 AM #3
My first issue was the wiring I hope your is not this way. If you find it this way a fast fix is the power Tap i going to get another one for the negitive side but i was without a spare car and watching my 6 year old son and no yards would let him in and i could not leave him in the motorhome alone.
ok you need to find a home for the relay and my case the power tap. this is the firewall and this is the old fan relay (too small of wiring and a mess)
this was too show how messy the wiring is. This is the fuse for the current electric fan.
One last look at the wiring mess i had to deal with.
07-25-2007, 10:33 AM #4
Here is the power tap instaled. I used 5/16 hex screws to attach to the firewall.
I removed one wire at a time off the battery and other places and cut and installed a new connector and moved to the power tap. i used crimp connectors and removed the plastic cover and soldered the connector and used heat shrink to seal it off.
I had to do this over 2 days and this is my only drivable vehicle right now so here was the end of my day one (about 2 hours of looking cutting soldering and heat shrinking and reconnecting) i had to run a temp power tothe tap so all would still work, but the battery looks alot better now, less stuff connected to it.
I had this left from another 3G alt swap---**this is way over kill but i had it sitting and am cheal so i modified this to work my application. you only need a 2AWG jumper wire from the battery to the power tap******
this has one wrong connector for this install.
07-25-2007, 10:38 AM #5
I soldered on the correct lug (one that would fit the battery connector) then heat shrinked the fitting. it is now ready for the install.
I connected the new jumper to the power tap.
now i connected the jumper to the battery terminal. This cleaned up alot of the mess. still more to go. and I got to fix the negitive side soon.
with the power side done i now can continue with the fan install. i located the relay on the firewall next tothe power tap. I used 5/16 hex screws again.
07-25-2007, 10:46 AM #6
connecting the relay is easy. one of the small posts need to go to a ground (eather side will work). I used 14AWG wire for the signal ground. this is the low volt signal to turn on the high power side of the relay.
again I am going to put a ground tap in soon but i needed to get a good ground and went to the negitve side of the battery.
next is the hot side of the relay. I converted this motor from a points distributor to an HEI and abandoned the balist resistor. it is now just a ignition hot power tap ( i got a way to clean this up later too)
since this had an electric fan it had this style temp sensor. it screws into the block and completes the circuit @ 180 degrees and off at 170 degrees.
The other side goes to the relay.you can see the wire is small but since this is just for signal it is ok, but i want to replace it and make it a cleaner install and i used 14AWG wire.
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