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Do you absolutely have to remove the console to replace the ac/heat actuator which is under the glovebox and to the left?
 

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2004 Silverado 1500 4WD Crew cab 5.3L
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I've seen youtube videos where it's done without removing the entire dash, the duct is cut and then taped back together with sealing type duct tape used in heating and AC trades. check out Youtube
 
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