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Testing an idle air control valve

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25K views 50 replies 7 participants last post by  tbb2  
#1 ·
I suspect I may have a malfunctioning (failing?) idle air control valve. Every once in a while (I wish it were more consistent) I start the truck and it immediately dies... unless I hold the accelerator to maintain 1000 to 1500 rpm. Typically, as the engine warms up, the engine operates normally. Only once, the problem occurred with the engine at normal operating temperature. To remove the idle air control valve appears to be a very simple task (Only two screws from an easily accessible location.) I’m sure there’s a proper technique for checking it’s function to determine if it‘s okay, needs cleaned or needs replaced. I’d like to know how to test and if appropriate, clean to restore proper function. If it needs replaced , fine. I just don’t like throwing parts at a problem “just in case”. Especially $140 parts. Any advice would be appreciated.
 
#5 ·
Not necessarily. At slow speeds, every miss is exaggerated and takes more oomph to overcome. At 1500 RPM, you can hit or miss and the flywheel keep the motor running until the next sufficient bang.

This has been my experience, anyway. My truck (2000 Silverado w/ 5.3L) would run at throttle, but I would have to feather the pedal to keep it happy when at idle. New ACDelco pump and it's been good to go.
 
#8 ·
Thanks again. As soon as I have a few hours I’ll check the fuel pressure with an eye on a new AC Delco fuel pump and a new filter.
I never would have thought of going that route because of the way the truck preforms at high power and high speed.
Thanks again! Nothing beats experience!
 
#9 ·
You might have a PCM problem, not one that will require a new PCM, just a reboot
When the engine is cold, the fuel mix is determine from software tables in the PCM, as the engine warms and the O2 sensors turn on, the PCM uses the O2 data to control mix.
I'd try a PCM reboot (battery disconnect) to see if that helps.
 
#11 ·
don't throw parts on your truck.. you have no codes well you must check the fuel pressure ..key on eng off pressure must be 60-62psi .. pressure should hold up a few min..pressure port pass side..
if the pressure is good and then it drops could be the fuel regulator on the upper intake manifold on driver side.pull vac hose off the reg... if it smells of gas or has liquid gas many had these failures..
if your pump has low fuel pressure then replace the fuel pump and the fuel pump relay...change the fuel filter.
 
#15 ·
on the GM OBD1 1994 vehicles the ECM does not do a good job on diagnostic testing. OBD II 1996 and newer the PCM will throw codes quickly and then diagnostic data to check on the items having a defect.
the newer trucks do indicate fuel pressures but on a 2000 GM truck no fuel pressure data ..he has to do the fuel testing ..do not throw parts on it ...
 
#17 ·
Jwalker,

Were you ever able to test your IAC?
I have a similar starting issue. Once the engine is warmed up it operates normally.
I have pulled the IAC and it well coated with carbon.
I tested continuity on A/B and C/D pins. Both are 46.3 Ohm +/- 0.1.
I can not find a source for what the resistance is supposed to be.
Given the PITA taking the IAC out I would like to have a better clue as to if it was just dirty and stuck or failed.

tb2
-------------------------------
2003 Chevrolet Express 3500 Cargo Van; LQ4 6.0L V8
 
#19 ·
I tested continuity on A/B and C/D pins. Both are 46.3 Ohm +/- 0.1.
Given the PITA taking the IAC out I would like to have a better clue as to if it was just dirty and stuck or failed.
Addendum:
Looking at NEW IAC parts on-line and what videos I can find on replacement, the IAC piston that controls the air bypass is set in the shortened position.

I understand this to indicate that without being energized the air bypass is open and only as the vehicle warms up does the piston restrict and/or close the air bypass at the throttle butterfly valve. So the fact that the piston is fully extended, on the IAC I have removed, lends me to believe it has seized, closing the throttle butterfly valve idle air bypass.
 
#27 · (Edited)
OpalLacod,

I have been over the ground you describe.
I do have a cable throttle body.
The piece missing in your feedback is that I am driving a '03 Chevy Express 3500,
For some reason there is a hole across all sources for an IAC replacement.
The closest I have gotten is to trying to match engine and throttle body from a 2500.

With all that, is there a way to test an IAC, and would I be correct to qualify it as failed if the piston is fully extended?
 
#29 ·
Testing
I did not know this, but it makes sense... Apparently these valves are stepper motors. So, it should be "stuck" in place. If it's not "stuck", then the threads are stripped or something inside is broken. You can test the windings for resistance to make sure they are not shorted out inside. You'll need a proper pin-out for the IAC you have (or a similar one). All the GM ones appear to be very similar. If you want to play with function, find out which prongs are paired together and then apply 5V across them and run the IAC in and out.
Image





TMI
I had already run down this rabbit hole before the testing question, so here's the rest of my train of thought.

2003 3500 Express Throttle Body has the same casting markings as...
Image


2001 Silverado.
Image

The only difference I can see is the part number on the butterfly. Everything else looks identical...

Idle Air Control Valves are all 4 pin (based on wiring for 2003 3500 Express and the IAC Valve shown in the 2001 3500 Silverado category).
Image
Image


I think you can get an IAC from another model 3500 and be OK.
 
#30 ·
quote:
Testing
I did not know this, but it makes sense... Apparently these valves are stepper motors. So, it should be "stuck" in place. If it's not "stuck", then the threads are stripped or something inside is broken. You can test the windings for resistance to make sure they are not shorted out inside. You'll need a proper pin-out for the IAC you have (or a similar one). All the GM ones appear to be very similar. If you want to play with function, find out which prongs are paired together and then apply 5V across them and run the IAC in and out.
end quote

I have done a continuity test across the two circuits and they are both 4.3 (+/-) Ohm.
All the new IAC valves I see and one replacement video show the new IAC piston to be retracted. In the video the failed one is extended. Since my issue is the van is not idling correctly at start-up, I imagine the piston is closing the bypass air passage. BUT once warmed up the engine idles normally. So by that, I assume one of the IAC HIgh Low circuits is working (?).
 
#39 ·
The unit you show on your truck has the same butterly stamp as the CARDONE 641075. This is the same unit as shows for buying a new throttle body and putting it on my truck (2000 Silverado 5.3L). Your intake manifold also has the same vacuum line setup as my truck...

What is the part number for your ECM? If it's a similar model to any of the other trucks out there, I'd be willing to bet the pinout is the same...
 
#40 ·
We are getting close ...
RockAuto does not have a throttle body for your 2000 Silverado 5.3L. = : /
I will have to dig for the ECM and while we are at it, previous references have been to a PCM.
I assumed that a PCM was what I understood to be an ECM. Are they different?